Simblong - Professional Plastic Injection Molding Manufacturer Since 2012

Mirror-Refined Texture, Empowering Precision Manufacturing: One-Stop High-Precision Plastic Injection Molding & Vacuum Metallization (PVD) Solutions 1

Mirror-Refined Texture, Empowering Precision Manufacturing: One-Stop High-Precision Plastic Injection Molding & Vacuum Metallization (PVD) Solutions

Breaking through the environmental limits and technical bottlenecks of traditional electroplating. Supported by our Class 10,000 cleanroom vacuum coating facilities and vertically integrated injection-to-assembly capabilities, we vaporize metal targets under high vacuum to deposit ultra-thin metallic films onto engineered plastics

. Delivering anti-static properties, wear resistance, and mirror-grade metallic finishes, our "plastic-replaces-metal" approach empowers global brands in consumer electronics, personal care, and automotive components to achieve premium, lightweight aesthetics

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Product Advantages

Vertically Integrated Manufacturing (Injection + Coating + Assembly)

In-house precision tooling and injection workshops eliminate sink marks, weld lines, and internal stress from the source; seamless integration with UV base/top-coating and final product assembly drastically cuts lead times.

Class 10,000 Cleanroom & High-Capacity Vacuum Chambers

Fitted with multi-chamber vacuum thermal evaporation and magnetron sputtering machines in a dust-free environment, ensuring particle-free, mirror-level flawless surface clarity and consistent batch yields.

Eco-Friendly PVD Process

Pure physical vapor deposition process with zero toxic chemical runoff or heavy metal effluent, completely free of hexavalent chromium and compliant with RoHS/REACH standards.

Exceptional Adhesion & Weatherability

Optimized pairing of proprietary UV basecoats and protective topcoats passes strict cross-hatch adhesion tests (ISO Class 0/1), 24–96h salt spray tests, sweat-resistance tests, and thermal cycle testing without peeling.

Vibrant Metal Color Customization

Wide palette including mirror chrome, rose gold, titanium, champagne, gunmetal, and multi-color gradients, along with NCVM (Non-Conductive Vacuum Metallization) for RF signal transparency and LED-backlit displays.

Product Details

Mirror-Refined Texture, Empowering Precision Manufacturing: One-Stop High-Precision Plastic Injection Molding & Vacuum Metallization (PVD) Solutions 10 Substrates: ABS, PC, PC+ABS, PA, PMMA, PBT, PET, and other engineering plastics.

Mirror-Refined Texture, Empowering Precision Manufacturing: One-Stop High-Precision Plastic Injection Molding & Vacuum Metallization (PVD) Solutions 11 Coating Architecture & Flow: De-ionizing dust removal ➔ Precision UV basecoat (leveling) ➔ Curing ➔ High-vacuum chamber loading ➔ Plasma glow discharge cleaning ➔ Vapor/sputter deposition of target metals (Al, Cr, Ti, etc.) ➔ Protective UV topcoat (anti-scratch/tinted) ➔ Final curing & 100% inspection.

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Application Scenarios

Mirror-Refined Texture, Empowering Precision Manufacturing: One-Stop High-Precision Plastic Injection Molding & Vacuum Metallization (PVD) Solutions 13 Smart Personal Care & Beauty Devices：High-speed hair dryer housings/handles, RF beauty facial wands, electric shavers, and curling irons, delivering a luxury cosmetic appeal and comfortable, anti-fingerprint grip.

Mirror-Refined Texture, Empowering Precision Manufacturing: One-Stop High-Precision Plastic Injection Molding & Vacuum Metallization (PVD) Solutions 14 Consumer Electronics & Smart Wearables：Smartphone frames, buttons, TWS earbud charging cases, and smartwatch bezels. NCVM technology ensures zero interference with RF antennas or wireless charging signals.

Mirror-Refined Texture, Empowering Precision Manufacturing: One-Stop High-Precision Plastic Injection Molding & Vacuum Metallization (PVD) Solutions 15 Automotive Interiors & Lighting Reflectors：Automotive headlight/fog light parabolic reflectors, dashboard knobs, steering wheel trims, and door handles, ensuring high reflectivity and thermal/UV resistance.

Mirror-Refined Texture, Empowering Precision Manufacturing: One-Stop High-Precision Plastic Injection Molding & Vacuum Metallization (PVD) Solutions 16 Trendy Toys & Premium Packaging：Electroplated art toys (e.g., designer Bearbrick figures), luxury perfume caps, and cosmetic tubes, providing high-end reflective depth and distinct visual shelf impact.

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Frequently Asked Questions

Q: What is the difference between vacuum metallization (PVD) and conventional electroplating?

A: Conventional electroplating uses chemical liquid baths, causing heavy environmental hazards, and only works on select resins (like plating-grade ABS). Vacuum metallization is a green, clean physical process compatible with versatile engineering plastics (PC, ABS, Nylon). It produces micro-thin, uniform layers, supports RF-transparent NCVM, and delivers far richer custom tint options.

Q: Does the vacuum-plated finish scratch or peel off easily? How do you ensure adhesion?

A: No. The thin metal film is permanently sealed under an optically clear, high-hardness (2H–3H) UV topcoat. Before deposition, parts undergo ionized de-dusting, plasma surface treatment, and customized adhesion-promoting primers, validated by stringent tape-peeling and abrasion testing.

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Whether you need a single manufacturing process or a fully integrated program, our engineering and manufacturing teams are ready to support your next project.